Chesterfield NHS Trust
Feb 2024Getting to actually choose the size and style of my scrub cap got me really invested in the outcome.
- Improved team bonding
- New staff integration improved
- One-year longitudinal data
Tie-back and elastic fits sized 52–69cm, in tightly woven 100% cotton. Every design here comes in a men’s fit — add your name and role in embroidery if you want it on there.
Any of the scrub caps below can have the following styles depending on your style and hair.
Bandana
Full coverage with ties.
Captain
Above ears with captain
Crown
Above ears with elastic
Pony
For longer ponytails and hair with ties.
Finding the right scrub cap as a man in healthcare shouldn't be difficult. Whether you're a surgeon, anaesthetist, theatre nurse or vet, our men's scrub caps are designed with fit, function and style in mind.
Built for Comfort
Men's heads tend to run larger, and we've designed our caps accordingly. Our standard tie-back style adjusts to fit head circumferences from 54cm to 64cm, while our elastic-backed options offer a secure fit without the fuss. Every cap features a built-in sweatband to keep you cool during long procedures. Check our sizing guide to find your perfect fit.
Styles That Actually Suit You
We know not every bloke wants butterflies and florals on their head. Our men's surgical caps come in bold prints, classic plains, and designs that reflect your personality — from Star Wars and Marvel to anatomy prints and subtle geometric patterns. If you want something with a bit of humour, check out our funny men's scrub caps featuring puns, cartoons and conversation starters.
Customisation Options
Make your theatre hat work for you. Add your name and role with embroidered text, or go fully custom with your department logo or a design that means something to you. Add a satin lining for extra comfort, or try our ID bands for quick identification in busy theatres.
Why Reusable?
Our scrub hats for men are made from breathable 100% cotton that washes at 60°C and lasts for years. Better for the environment than disposables, and better for your wallet too. Most NHS trusts now encourage reusable theatre caps — we supply dozens of hospitals across the UK.
Browse more collections: surgical caps for theatre, anaesthetist scrub caps, sports scrub caps, or see the full range of 500+ scrub caps.
Five things separate a good men's scrub hat from a cheap one. Fabric: tightly woven 100% cotton breathes better and sheds fewer fibres than polyester or polycotton. Fit range: a cap that genuinely adjusts across 54–64cm rather than one-size-fits-nobody. A built-in sweatband: the single biggest comfort difference on a long list. Flat, low-bulk seams: so nothing presses under a headlight band or loupes. A 60°C wash tolerance: so it meets NHS laundering guidance without shrinking, fading or losing shape. Ties versus elastic is a matter of preference rather than quality — see our ties versus elastic comparison.
A correctly sized cap does. Slipping is almost always a sizing or style mismatch rather than a fault with the cap itself. Tie-back styles can be re-tightened in seconds mid-list and hold best when you are leaning, turning or working overhead. Elastic-backed styles stay put with no adjustment at all, but they need to be the right size from the start because there is nothing to tighten. The surgical hood is the most secure option of the three because it anchors under the chin. Measure the widest part of your head, above the ears and eyebrows, before ordering — our sizing guide has a chart for each style.
Yes. The range runs XS to 2XL, covering 52cm to 69cm head circumference, and the tie-back styles adjust within each size. If you have historically found theatre caps too tight, size up once and choose a tie-back rather than an elastic back.
Yes. Name, role, department or a logo can be embroidered in a range of fonts and thread colours, all done in-house in Sheffield. Labelled caps are associated with better theatre communication — there is a summary of the research in labelled surgical caps and perioperative communication.
Our most popular personalisation option. Add your name, job title, department, or credentials in your choice of thread colour.
Perfect for theatre teams where quick identification matters—studies show personalised caps improve team communication and reduce errors in high-pressure environments. We use commercial-grade embroidery that withstands industrial NHS laundering at 180°C.
Design a cap that's completely unique. Upload your own artwork, department logo, or choose from our design service to create all-over prints. Ideal for paediatric units wanting themed designs, or departments implementing visual identification systems. Minimum order of just one cap.
A practical innovation for busy theatres. The integrated ID band displays your name and role prominently, making identification instant even when wearing masks and visors. Available in contrasting colours for maximum visibility.
Designed for textured, curly, or protective hairstyles. The satin lining reduces friction, prevents breakage, and maintains moisture—a thoughtful option that acknowledges the diverse hair needs of our NHS workforce.
Patterns and prints you won't find anywhere else. Our exclusive fabric collection features designs created specifically for healthcare professionals, from subtle medical motifs to bold statement prints.
In busy clinical environments, personalised scrub caps serve a practical purpose beyond self-expression. The NHS increasingly recognises the value of staff identification—knowing who's who at a glance improves communication, reduces errors, and builds patient confidence.
Our customisation options let you add your name and role, choose colours that match departmental coding, include your credentials or speciality, and express personality while maintaining professionalism. Every cap is made to order in our Sheffield workshop, giving you complete control over fit, style, and personalisation.
At Medicus Caps, we offer bulk orders of high-quality, sustainable scrub caps in sizes and styles to suit any need. Our custom options allow you to personalise your caps with printed fabric or embroidered logos and names.
All of our caps are designed and manufactured in the UK under one roof for the highest quality control and include latex-free elastic options. We also have an end-of-life recycling programme for responsible disposal. Choose Medicus Caps for all of your sustainable scrub cap needs.
Real-world results from trusts across the UK making the switch to reusable scrub caps.
Getting to actually choose the size and style of my scrub cap got me really invested in the outcome.
Find hemp fabric cooling and comfortable to wear on long shifts.
ARHAI Scotland confirms reusable headwear acceptable with local policy. 2.4 million single-use caps used annually being targeted for replacement across Scottish health boards.
NHS Scotland Centre for Sustainable Delivery, 2024Theatre caps identified as 'low hanging fruit' – high implementation feasibility, high staff satisfaction, unaffected patient experience, generally supportive IPC teams when adequate protocols provided.