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SUSTAINABILITY

Why Cotton Outperforms Polyester in Theatre Environments

Why Cotton Outperforms Polyester in Theatre Environments

Research Insight

Why Cotton Outperforms Polyester in Theatre Environments

When you're standing under surgical lights for hours, breathability isn't a luxury—it's a necessity.

Independent testing using ASTM D737 standards reveals a striking difference between fabric types that directly impacts comfort during long procedures.

~3×

Cotton fabrics achieve air permeability rates of approximately 350 cm³/cm²·s, compared to just 120 cm³/cm²·s for polyester. That's nearly three times the airflow.

For theatre staff, this translates to better thermoregulation during long procedures, reduced moisture buildup against the scalp, and improved comfort throughout extended shifts.

The science is clear. The question is whether your current headwear is working as hard as you are.

Reference

ASTM D737 Standard Test Method for Air Permeability of Textile Fabrics

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Medicus Caps are designed to last — reducing waste, cutting costs, and outperforming disposables. 100% cotton. Reusable. Made in the UK.

Fabric Is the Whole Argument

Tightly woven 100% cotton, OEKO-TEX certified, autoclave-safe — and why we will not use polyester.

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